Patented Wedge-Reed System Produces Highly Conductive Metallurgical Welds that are Higher-Strength and More Durable than Other Methods
Sonobond’s Dual Head SpliceRite™ Wire Splicer and Dual Head Spot Welder utilize the company’s patented Wedge-Reed Ultrasonic Bonding System that combines high vibratory force with low-amplitude coupling.
Shear mode vibration applied parallel to the welding surface, while the line of force is directly over the parts to be welded, eliminates bending stress and provides the unique ability to weld lightly tinned and oxidized wires and terminals, even without pre-cleaning.
Achieve Superior Results with Sonobond Technology
Unlike ultrasonic lateral drive welders, that were originally designed to weld plastic and cannot achieve acceptable welds for tinned or oxidized metals, Sonobond’s Wedge-Reed Ultrasonic Bonding System was specifically developed for ultrasonic metal welding. As a result, Sonobond machines produce higher-strength welds using lower power than other ultrasonic welders and also achieve more durable welds than crimp or solder systems.
Additionally, the easy-to-operate Sonobond Dual Head SpliceRite™ Wire Splicer and Dual Head Metal Spot Welder feature an ultrasonic welding head on either side of the welding area, enabling increased welding capacity. With tooling made from hardened tool steel, the machines are capable of producing thousands of welds without maintenance.
Order a Free Ultrasonic Welding Viability Test Using Your Materials
To determine how Sonobond’s ultrasonic welding technology and equipment can meet your particular requirements and assembly specifications, click the button to order our free, no-obligation Ultrasonic Bonding Viability Test that uses materials provided by you to make sample welds.
See Our Equipment and Sample Welds at EWPT Booth # 1750
We'll weld both stranded copper and tinned wire on our SpliceRite™ Wire Splicer and display a wide variety of sample welds, including large wire to terminals, at our booth. We'll also be able to explain the unique benefits of the Wedge-Reed Ultrasonic Bonding System at the Expo, May 8-9, in Milwaukee, at Booth #1750. For more immediate information and service, use the links below to contact us.
An Industry Pioneer
In 1960, Sonobond (then known as Aeroprojects) received the first patent for ultrasonic metal welding. The company has subsequently earned more than 150 additional patents and a reputation as an innovative, performance-oriented, and service-minded manufacturer of ultrasonic assembly equipment, creating welding and bonding solutions for all types of non-ferrous metal and nonwoven applications.
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Typical Assembly Applications:
- Spot welding,
- Wire-to-terminal welding,
- Wire-to-wire welding,
- Electrical wire harnesses,
- Bus bars,
- Lithium-ion battery terminals,
- Foil-wound capacitors,
- Thin aluminum or copper foil,
- Electrical contacts,
- Fuses/circuit breakers,
- Ignition modules,
- Starter motors,
- PV panel interconnects,
- HVAC tubing.
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