We’ll Be Making Sample Welds On Our Dual Head Spot Welder – AND – If You Bring Your Own Non-Ferrous Materials To Booth 903 We’ll Make Sample Welds For You In Our Applications Lab!
In 1960, Sonobond (then known as Aeroprojects) invented ultrasonic metal welding, and received the first patent ever issued for it. Our patented Wedge-Reed System eliminates bending stress caused by other ultrasonic welders, achieves more durable welds than crimp or solder systems, and eliminates metallurgical changes found in fusion welds.
Sonobond’s Dual Head Ultrasonic Metal Spot Welder
- Features two ultrasonic welding heads, one on either side of the welding area, for increased welding capacity.
- Welds up to 100 layers of anode and cathode foils – as thin as seven microns, and without tearing – to battery tabs and terminals for lithium-ion and NiMH batteries. These batteries are used in electric vehicles, charging stations, and high-capacity energy storage batteries.
- Welds non-ferrous sheet metal, including aluminum up to 3mm thick, and reduces tip sticking on thinner aluminum as used for automotive applications.
- Uniquely joins metals that are oxidized or lightly tinned in just one pulse and without pre-cleaning – no other ultrasonic metal welder has this capability!
- Microprocessor controller recalls up to 250 weld protocols, can weld by time, energy or height (when equipped with our Advanced HMI) and provides automatic frequency control and overload protection.
Come to Booth 903, contact our home office for more information, or schedule a Free Ultrasonic Metal Welding Viability Test using your own materials.
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Typical Assembly Applications:
- Spot welding,
- Wire-to-terminal welding,
- Wire-to-wire welding,
- Electrical wire harnesses,
- Bus bars,
- Lithium-ion battery terminals,
- Foil-wound capacitors,
- Thin aluminum or copper foil,
- Electrical contacts,
- Fuses/circuit breakers,
- Ignition modules,
- Starter motors,
- PV panel interconnects,
- HVAC tubing.
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