Click here to view our Video on our Advanced Battery Assembly Solutions. We’ve included close-up photos of virtually every type of battery weld we can produce for electric vehicles, charging stations, and energy storage systems. You’ll also find photos, weld capabilities, and technical specifications on four of our most popular battery assembly machines.

Don’t see the specific type of weld you need? Our engineers will design custom tooling that will hold your parts together in the proper orientation while the ultrasonic weld is made – but without unnecessarily complicating the load and unload operations. Sample welds are checked to make certain they meet the finished piece’s dimensional tolerances as well as electrical and mechanical requirements.

• Producing strong, precise, solid-state, highly conductive welds
• Welding up to 100 layers of anode and cathode foils – as thin as seven microns – to battery tabs and terminals, without tearing
• Easily welding the large wire bundles and HV terminals required for high power and high storage capacity batteries
• Eliminating bending stresses and stalling
• Eliminating metallurgical defects such as porosity and intermetallics

We offer no-charge, no-obligation metal welding viability tests using your own parts to produce sample welds. You’ll see which model and tooling is best for your application and ensure your specifications are achieved. You can evaluate the results and confirm the quality of our process before placing an order.

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