Let Us Prove We Can Produce the Strong Metal Welds You Require Before You Place Your Order
Schedule our no-charge, no-obligation Ultrasonic Metal Welding Viability Test and we will produce sample assemblies using your own similar or dissimilar non-ferrous metals.
This test will verify the appropriateness of our process for your application and will confirm we can meet your dimensional tolerances, electrical requirements and mechanical specifications. Additionally, the welds enable us to determine whether customized tooling is needed.
Advancing Ultrasonic Assembly Applications
In 1960, Sonobond (then known as Aeroprojects) invented ultrasonic metal welding, and received the first patent ever issued for it. Our patented Wedge-Reed System eliminates bending stress caused by other ultrasonic welders, achieves more durable welds than crimp or solder systems, and eliminates metallurgical defects found in fusion welds.
We have subsequently earned more than 150 additional patents and a reputation as an innovative and performance-oriented manufacturer. For example, we recently introduced our Advanced HMI with Smart Touchscreen. Its data-driven capabilities ensure your specs can be achieved quickly and with greater success.
Free Application Testing and Informational Videos
In addition to providing no-obligation testing, we have produced several informational videos on our Advanced HMI with Smart Touchscreen and on our metal welding equipment and applications.
Click here for more information and to schedule your ultrasonic metal welding viability test:
Click here for more information about Sonobond's ultrasonic welders.
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Typical Assembly Applications:
- Spot welding,
- Wire-to-terminal welding,
- Wire-to-wire welding,
- Electrical wire harnesses,
- Bus bars,
- Lithium-ion battery terminals,
- Foil-wound capacitors,
- Thin aluminum or copper foil,
- Electrical contacts,
- Fuses/circuit breakers,
- Ignition modules,
- Starter motors,
- PV panel interconnects,
- HVAC tubing.
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