Let Us Prove We Can Produce the Exact Metal Welds You Require Before You Place Your Order
Schedule our no-charge, no-obligation Ultrasonic Metal Welding Viability Test and we will produce sample assemblies using your own similar or dissimilar non-ferrous metals.
This test will verify the appropriateness of our process for your application and will confirm we can meet your dimensional tolerances, electrical requirements and mechanical specifications. Additionally, the welds enable us to determine whether customized tooling is needed.
Advancing Ultrasonic Assembly Applications
In 1960, Sonobond (then known as Aeroprojects) invented ultrasonic metal welding, and received the first patent ever issued for it. Our patented Wedge-Reed System eliminates bending stress caused by other ultrasonic welders, achieves more durable welds than crimp or solder systems, and eliminates the metallurgical changes found in fusion welds.
We have subsequently earned more than 150 additional patents and a reputation as an innovative and performance-oriented manufacturer. Our ultrasonic metal welders are used in applications across a wide spectrum of industries, including: automotive, aviation, rechargeable battery, electrical and electronic fields.
Producing Free Sample Welds Using Your Own Materials
Once we’ve received your instructions as noted on our brief form, and your materials, we’ll conduct your free, no-obligation Ultrasonic Metal Welding Viability Test. We’ll ensure that the various components of your application are held together in their proper orientation while the sample weld is completed, and that your specifications are met. You’ll see the results before you buy.
Click here for more information on Sonobond’s Ultrasonic Metal Spot & Wire Welders and on Sonobond’s Ultrasonic Battery Assembly for EV’s:
Click on the “FREE SAMPLE WELDS” button to get started.
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Typical Assembly Applications:
- Spot welding,
- Wire-to-terminal welding,
- Wire-to-wire welding,
- Electrical wire harnesses,
- Bus bars,
- Lithium-ion battery terminals,
- Foil-wound capacitors,
- Thin aluminum or copper foil,
- Electrical contacts,
- Fuses/circuit breakers,
- Ignition modules,
- Starter motors,
- PV panel interconnects,
- HVAC tubing.
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